Thursday, 1 February 2024

What is Engineering? What is IE? What is SMV? What is Efficiency

What is Engineering?
Engineering is the application of mathematics and scientific, economic, social, and practical 
knowledge in order to invent, innovate, design, build, maintain, research, and improve structures, machines, tools, systems, components, materials, processes, solutions,and organizations.

What is Engineer Job?
Engineer identify a problem and come out with solution. 

What is IE?
Industrial Engineering is a branch of engineering dealing with the optimization at complex processes or systems. It is especially concerned with the optimization of man, m/cs, materials, equipments and how to utilize 
these resources in better method and in proper way to enhance productivity and quality of work.

An IE is responsible to design a way to produce a product in a quicker, easier 
and in better method.

What is SMV?
SMV means standard minute value. Time taken by a standard operator 
to complete any given operation with pre-determine conditions.

SMV= Basic time + Allowance

Basic Time= Observed Time * Rating

Observed Time= Total Cycle Time/No of cycle time

Rating= Observed Rating/Standard Rating*100


How_to_Measure_Sewing_Line_Efficiency? with real Example
What is Efficiency?
= In the garments industry, efficiency is the ratio of produced minutes to spent minutes multiplied by 100.

Calculation: #efficiency = ((output X SMV) /(Manpower X Working Minute)) *100

Example:
A sewing line output is 1600 pcs in 9 hours. The operator was 32, the helper was 4 and the ironman was 2 and the garment SMV is 7.32. What is the efficiency of the sewing line?

Here,
Output = 1600 pcs
SMV = 7.32
Manpower = 32+4+2 = 38
Working minute = 9 hours = 9 × 60 = 540 minutes

If we put all the value in the efficiency formula we will find the efficiency of that sewing line.
So, Sewing Line Efficiency = [(1600 × 7.32)/(38 × 540)] × 100 = 57.08%



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