Fabric Cutting in Garment Manufacturing

Fabric Cutting in Garment Manufacturing

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Cutting fabrics

What is Fabric Cutting?

The first stage in the manufacturing of garments is the cutting and for that pattern, making is the base. Cutting is separating of the garment into its components and in a general form, it is the production process of separating (sectioning, curving, severing) a spread into garment parts that are the precise size and shape of the pattern pieces on a marker. The cutting process may also involve transferring marks and notches from the garment parts to assist operators in sewing, chopping or sectioning a spread into blocks of pieces goods many precede precision cutting of individual patter shapes.This is done to allow for accurate matching of fabric design or easier manufacturing of a cutting knife.

Once the marker is made, pattern pieces must be cut out of the specified fabric, a process called “cutting.” Currently, several cutting techniques exist, ranging from low- to high-tech. Although scissors are used very rarely-only when working with very small batches or sensitive fabrics-cutting continues to be done by hand, particularly in many lower volume establishments. Here, cutters guide electric cutting machines around the perimeter of pattern pieces, cutting through the fabric stack. An electric drill may be used to make pattern notches. The accuracy and efficiency of this system are considerably less than in computerized cutting systems.

Computerized cutting systems are achieving more widespread use as technology costs decrease and labor costs rise. These computer-driven automated cutters utilize vacuum technology to hold stacks of fabric in place while cutting. Cutting blades are sharpened automatically based on the type of fabric being cut. Gerber Garment Technology manufactures one of the most commonly used cutting systems. This technology has the advantage of being

highly accurate and fast, but does cost considerably more than other cutting techniques.

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Industrial engineering is concerned with the design, improvement, and installation of integrated systems of people, material, information, equipment, and energy. Industrial engineering science and knowledge play a very important role in the development of the industrial revolution. Manufacturing sector which is the work area for industrial engineering is currently undergoing a fourth revolution.

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Industrial engineering is an engineering profession that is concerned with the optimization of complex processes, systems, or organizations by developing, improving and implementing integrated systems of people, money, knowledge, information and equipment. 

©Moniruzzaman Monir (Industrial Engineer), B. Sc in Textile Engineer, City University | HRDIR - Jahangirnagar University | PGD-KIM - Brac University

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N. B: Let's Try to help this trade as well as increase wealth of our country.

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what is Industrial Engineering

Industrial Engineering (IE) in Apparel Industry

https://youtu.be/AezKyDdoHvw

The idea of industrial engineering is to plan, design, install, and adapt to an integrated system of men, machine and materials for the purpose of maximizing operational efficiency. It is not only concerned with the development of an integrated system but also continuous improvement of that system. In this article, I will share the importance and dimension of industrial engineering in apparel industry.

Industrial Engineering (IE) in Apparel Industry

Every garment factory around the world has a department that is well known as the industrial engineering department, which is the IE department.

The Main Objective of Industrial Engineering (IE)

1. Increase Productivity

2. Reduce Wastage

3. Ensure Best Use of Scarce Resources

Increase Productivity

Like any other industry, the garments industry always working to increase the productivity of garments workers. The main factor of increasing productivity is to generate more output with the use of minimum input. In the case of garments manufacturing the increase of productivity means the production of more garments with minimum human resources.

Reduce Wastage

Garments wastage can generate in different processes. It can generate at the time of cutting, sewing, and finishing. A standard should follow so that the reduction of wastage can be ensured. It is an industrial engineer’s responsibility to minimize the wastage in every operation of garments.

Ensure Best Use of Rare Resources

To ensure uninterrupted production it is necessary to supply each and every raw material in the right place at the right time for the right quantity. The industrial engineer takes an effective production plan so that the optimal use of rare resources can be ensured.

The Dimension of Industrial Engineering (IE)in Apparel Industry

1. Method Study

2. Work Measurement

Method Study in Apparel Industry

In this type of study, the IE department takes an operation/process and identify all the important factors or variables and then apply different methods to do the same job. By doing this they collect information and record it for all the important factors and their changes. After that, the most effective method is adapted. Continuous monitoring of the chosen method is done so that any required changes can be done with the existing process or operation. The method study is applicable to all the existing and proposed methods.

Work Measurement in Apparel Industry

Work measurement is the application of the techniques which is designed to establish the time for a qualified worker to carry out a specific job at a distinct level of performance. Time study is one of the popular tools of work measurement.

Time Study in Apparel Industry

The time study is a work measurement technique for recording the time of performing an individual for a set of conditions. After the recording process, the data is to be analyzed so that the standard performance rate can be identified. Based on the standard performance rate the target production rate is to be set. That’s why a time study is an effective tool for industrial engineering (IE). In this time study method, the IE department works for calculating the Standard Minute Value (SMV) for each and every product which is to be manufactured in the garment factory. Here SMV means the total time required to produce a garment by the worker in his workplace. SMV is shown as a minute for each garment.

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This content made by Steve.ai

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Information authority : https://ordnur.com/apparel/industrial-engineering-ie-in-apparel-industry/